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Adapters: Understanding Socket Modules, D-Cards, and Socket Cards

Adapters: Understanding Socket Modules, D-Cards, and Socket Cards

Socket

noun
sä-kət 
Definition of socket:  an opening or hollow that forms a holder for something
Source: Merriam-Webster

“Socket” can mean different things depending on the context. Even in just electronics, “sockets” can mean more than one thing.

When BPM uses the term “socket,” it is referring to the electro-mechanical interface between the BPM programmer and the programmable device.

BPM pioneered using socket adapters to increase the usefulness of their programmers. In the “old” days, you had to buy a programmer for each type of device needed (which might mean a new programmer for a different pin count). Socket Adapters are the mechanical “bridge” between the programmer’s programming site and the device to be programmed. A software algorithm is needed as well, which directs where the packets of data go. Most programmers sold in the last 15 years or so use adapters.

There are two main components on an adapter: A circuit board with connector pins that insert into the programmer’s site, and a socket receptacle. The circuit board, due to its structure, is unlikely to fail before millions of insertions. There are no “mechanical” parts, with the exception of the connectors. Not so with the receptacle. The receptacle is “closed” in its resting state. In order to open the receptacle to insert a device, pressure is applied to the top (either by hand, by a lever, or by a pressure plate in an automated system). Some large device sockets utilize a clam-shell top to close. Receptacles, due to their mechanical nature, are subject to failure after a certain number of insertions. For standard socket receptacles, you can expect anywhere from 5,000 to as many as 25,000 insertions. High insertion sockets (HIC) are rated for 250,000 insertions.

BPM does not limit the number of insertions on its sockets (many of our competitors do). We do give the operator a warning that a socket has reached its factory-expected life.

Most BPM sockets come with a receptacle base. Receptacle-base socket modules and socket cards include a receptacle interface between the printed circuit board and the socket. This allows you to replace only the individual consumable socket once it reaches its useful life. This has proven to extend the life of the socket module and socket card, producing higher yields and lowering programming cost per device.

3 Classes of Adapters

BPM designs and produces a variety of socket adapters, and offers three classes of socket adapters:

Socket Modules (Legacy Adapters)

  • 6th Gen programmers: FSM*, FASM*, FXSM*, FXASM*
  • 7th Gen model programmers: FSM*, FASM*, FXSM*, FXASM*, FX2SM*, FX4SM*, FXASM*, FX2ASM*, FX4ASM*

D-Cards (Daughter card replacement assembly)

  • LSM*, LASM*, LXSM*, LXASM*, LX2SM*, LX2ASM*, LX4SM*, LX4ASM*
  • 6th and 7th Gen programmer socket module daughter card replacement assembly
  • In limited cases, D-Cards are compatible with 9th Gen programmers, as specified within the BPWin support list

Socket Cards

  • FVE*, FVE2*, FVE4*, FVEG*
  • Socket Cards are used with Flashstream, 8th Gen, 9th Gen, and 10th Gen programmers, where listed in the support list
  • Socket cards are not used with Legacy 6 and 7th Gen programmers. See Socket Modules (above)
  • FVEG adapters are gang design, meaning there are multiple sockets on a single pc board.

Gang Adapters

  • FVXG adapters are gang adapters that are only compatible with 10th Generation programmers.
  • All sockets share the same pc board on a gang adapter
  • FVXG8 is a gang 8 adapter with 8 sockets per board.
  • FVXG6 is a gang 6 adapter with 6 sockets per board.
  • Similarly, BPM could design FVXG2 (two up), FVXG3 (three up), FVXG4 (four up), or FVXG5 (five up) adapters.
  • IMPORTANT: The pressure plates used for 10th Gen automated programmers are heavier gauge stainless steel than the pressure plates used for all other Generation programmers. The pressure required to open up to 8 sockets is double that required for 4-sockets per site automated programmers.

BPM Device Programmers | Socket Modules/Socket Cards  | Socket Name Decoder  | Extend Socket Life Article  | Buy Sockets

Security Solutions from BPM

Security Solutions from BPM

Unlike other security solutions that are expensive, rigid, and one-size-fits-all, BPM offers a range of options based on your particular needs

BPM’s Security Solution for programming, BPM.NCRYPT, can utilize your existing HSM, secure server, or any other networked and offline data sources. BPM Microsystems can also provide a turn-key package that is flexible, scalable, and affordable.

Why trust BPM.NCRYPT?

Security and the encryption of programmable devices to protect intellectual property and the products in which these devices are used has never been more important than it is today. In fact, customers have been trusting BPWin, BPM’s award-winning Process Software, to provide robust, innovative security solutions for over twenty years.

BPM.NCRYPT leverages 36 years of supporting mission-critical devices along with our proven experience developing and releasing sophisticated security and encryption solutions that meet your unique needs. All of our automated machines are enabled to support MES factory integration with BPWin API and include complex security features, at no additional cost. If you are like us, we believe one size or one solution does not fit all. It starts with a conversation– what do you want to accomplish?

Learn More See Real-World Case Studies
Up-Time, Accuracy, and Waveforms

Up-Time, Accuracy, and Waveforms

Sweat the Details

Two metrics in device programming are super-important (but the third might be even more important). Here are several questions to ask:
  • What can I expect for up-time and utilization for my Device Programmer?
  • How does BPM ensure the highest quality and accuracy of finished programmed devices?
  • How does BPM deliver the cleanest waveforms? Why are clean waveforms important?

Up-Time/Utilization Rates

With routine maintenance and yearly calibration, BPM systems are designed for maximum uptime. Many factories worldwide run their Automated Programming Systems 6 days a week/3 shifts a day. For purposes of allocation, BPM recommends using an 85% utilization rate (but you may find it above 90% in actual use). BPM’s systems are easy to set up, especially compared to other comparable systems, making their utilization rate the best in class.

Accuracy

BPM ensures accuracy and repeatability for device programming In three main ways: Auto-teach, Vision Alignment, and Job Automation. All programming systems are highly repeatable– once they are set up, they will reliably repeat their program (even if it isn’t perfect). The trick is to start with a perfect setup, resulting in repeatable, reliable, and accurate yield.

A: Teach too high may cause misalignment. B: Teach too low may cause micro-fractures that oxidize over time. The device may pass the initial test only to fail in the field

WhisperTeach is BPM’s patented process to “auto-teach” the critical Z-height of input-output locations and sockets. You see, it’s easy, with a downward camera, to center the X/Y coordinates in the input/output and socket locations (and if you are off slightly, BPM’s on-the-fly vision centering auto corrects and auto centers). But there is no camera to precisely place and pick up the Z (up and down). Some locations are more difficult than others because of where in the machine they are. But even in the “easy” locations, a human operator can only see to about 45 microns (slightly smaller than the width of a human hair).  WhisperTeach is a major factor in BPM’s systems ease and speeds up set-up without sacrificing quality– it’s more accurate (within 15 microns) than a human operator, even a highly trained technician.

For on-the-fly vision alignment, BPM systems utilize a CyberOptics LNC-120 camera which precisely spins the device between the input/output location and the socket without requiring the system to slow down. This boosts DPH (Devices per Hour) without sacrificing quality. BPM’s systems can handle the smallest chip-scale packages in the industry (as small as 1mm x 0.5mm).

Finally, Job Automation allows multiple workflows to be stored and retrieved quickly. BPWin, BPM’s Process Software, calls this application JobMaster. It allows you to prepare programming jobs to meet precise specifications, and then save the jobs for future use for repeatable quality.

Waveforms

BPM’s programming site technology has its origins in test equipment. Everything, from the pin drivers to the gold-plated contacts on sites and sockets, is designed to deliver the cleanest waveforms. If you want to know more, read the Signal Integrity article here. For the short version, signal integrity delivers maximum quality and device life expectancy (you don’t want “device amnesia“).

Clean waveforms give you programming results that you can count on and the highest first-pass yields.

Ease of Use

Ease of Use

Largest Non-Machine Cost

A huge roadblock in bringing your device programming in-house might be the prospect of staffing. Here are several questions to ask your Programming Equipment Supplier:

  • Does your system require an experienced technician?
  • How long does it take for someone to be trained to operate the system?
  • What happens if we need to operate a second or third shift to keep up with demand?
  • Does the machine have any special requirements, such as filtration or ESD mitigation?
  • What about maintenance and up-time?

Experienced Technician Not Required

The automated systems from BPM are designed and built in the USA to make device programming fast and easy while providing the best quality and highest throughput in the world.

Anyone Can Be Trained

Just about anyone with a couple of hours of training can operate any of BPM’s programmers. That also means no quality drop-off on your second or third shift crews.

No Special Requirements

BPM’s programmers have a small footprint, with no special room requirements other than power (20A 240VAC (+/- 10%)), compressed air, and HVAC to control humidity and temperature. While not a requirement for operation, BPM recommends an APS ionization kit (F3XIONIZER) for maximum throughput and highest quality output.

90% Plus Uptime/Utilization Rate

BPM systems are built to last with routine maintenance and tune-ups. There are hundreds of BPM automated programming systems still in use after more than 10 years (some after nearly 20 years of use).
Bring Automated Programming In-House

Bring Automated Programming In-House

Controlling quality and lead time are two critical reasons manufacturers bring automated programming in-house. Model 3901 is ideal for EMS (Electronics manufacturing services) that have a high part mix and cannot predict what they will be programming in the future. BPM’s 9th Gen universal programming technology currently supports over 38K devices, with several new or updated devices supported weekly. In addition, the 3901 is universalit can handle nearly any package on the market today.

CyberOptics LNC-120 CameraThe precision of our premium CyberOptics on-the-fly alignment camera allows the 3901 to handle the smallest chip-scale package (1.0mm x 0.5mm) to the largest fine-pitch QFP. You can be confident that you will achieve the high quality and yield that you desire.

How to get started Programming In-House

The first step is to get a device list. Use the Device List template to fill in and email to marketing_department@bpmmicro.com. The minimum requirement to get an accurate budgetary quote is the device Part Numbers. The additional information is helpful, especially estimated volumes. From there BPM will confirm socket card (adapter) support and will be in a position to provide a proposal for your consideration.

Why BPM

BPM has installed hundreds of automated programming systems around the world. We would expect your system to be operational within five days of receipt at your factory, including operator training.
Device List Template (excel) Device Search  Email Device List Template

BPM’s File Builder Wizard makes eMMC Programming Easy

BPM’s File Builder Wizard makes eMMC Programming Easy

eMMC File Concatenate Wizard Saves Time, Streamlines Workflow, Reduces Errors



BPM Microsystems have the best programmers, especially when it comes to complex microprocessors and high-density eMMC devices. BPM’s 9th Generation universal programmers offer the fastest flash programming times, as well as the widest universal device coverage, all in a single, universal programming site. With over 40,000 supported devices, there’s no one else that comes close.

eMMC devices have large, complex data patterns (4GB and up) that can be difficult to set up and prone to operator error. Previously, you had to manually load each eMMC data pattern one by one through the buffer loader. Depending on the complexity, this step was repeated three or more times. Each data pattern also required a manual calculation of data offsets, with no way to provide the checksum. As eMMC devices have gotten larger, the technical challenge of the file structure has become more complicated.

That is, until now.

Now, you can use the configuration information (which should be provided with the eMMC device) to streamline your workflow, eliminate errors, and simplify set-ups. Utilizing a Microsoft Excel template, you can easily streamline file formatting by giving you one document to capture the specifics of the eMMC project, and then utilizing parts of it for the automation tool. The template can also be shared with 3rd parties or saved as a historical record of the project specifications.

On average, the eMMC Wizard should only take a few minutes to edit the data template, and about 10 minutes for the tool to create the data pattern. While the file is outputting, the tool automatically calculates the checksums and verifies them on the fly. Multiple checksum options are available from the pull-down in the Excel template. It also replaces the manual calculation for each offset with an automated calculator, reducing the possibility of errors.

eMMC File Builder Wizard

In order to use the eMMC File Concatenate Wizard, you’ll need the latest version of BPWin, which can be downloaded here. (If your Software contract is expired, you may need to renew it; contact Inside Sales).

All new eMMC algo development will use a standard template that supports the file Wizard. In some cases, older algorithms will not be compatible. Please enter a Device Support request if you need an update to a legacy algorithm that is not currently compatible with the Wizard. If an algo does not support it (yet), you will be presented with this message:

You can submit a device support request here.

eMMC Wizard Example

In this example, we’ll use a Samsung eMMC with HS400 support. Select the Samsung KLMAG1JETD-B041 device/algo in BPWin. Then navigate to the File Concatenation tool via either the “Device” menu in the BPWin toolbar or by clicking the “Device Config” button, followed by “File Concatenation“.

You will now be asked to select an input configuration file and an output location. Select the output location for your concatenated file.

The input will need to be a filled-out Excel sheet, based on the template found here. Fill out the GP_SIZE_MULT_X fields (provided by the semi house), and the list of files, offsets, and checksums below. Don’t forget to select a specific checksum type from the dropdown menu, or the tool will not know how you want the checksum calculated.

Here are some examples of filled-out templates:

(Since the template requires user-inputted paths to the specified files, you need to ensure that the files are actually located there.)

Once you have selected an input configuration file and output location, click “Concatenate” and wait for the operation to finish. In the end, there should be an “output.bin” file located in the folder you specified earlier.

The green status bar will let you know your file is processing. Depending on file size, this may take several minutes

The concatenate wizard takes a few minutes to finish. If you are utilizing HS200 or HS400, you’ll still need to run the file through the image format tool– navigate via either the “Device” menu in the BPWin toolbar or by clicking the “Device Config” button, followed by “image format“ (remember, this is for HS200/400).

That’s it!

In summation, the eMMC File Wizard makes eMMC programming much easier and faster by walking through the steps to quickly build your files. This ensures quality programming results from first article qualification through production.

The eMMC File Concatenation Wizard is available with BPWin Version 7.0.7 and later. If you have any questions, please reach out to our Technical Support team. If you need to update your software agreement, please contact Inside Sales.