BPM’s Automotive Programming Solutions
Programming for the Automotive Market
- As data density, device complexity and the sheer number of devices in a car continue to increase, reducing programming costs is critical. In-system, in-circuit and in-line programming become less efficient in this new environment
- In-house, off-line programming requires unmatched efficiencies to lower cost per device
- Consider, an autonomous car will need 100 times more lines of code than an F-35 fighter jet
- Motor control: EVs use microcontrollers to control the electric motors that power the vehicle. These microcontrollers can be programmed to optimize the performance of the motors, including their torque and speed.
- Battery management: Microcontrollers are used to monitor and control the charging and discharging of the batteries in an EV. These microcontrollers can be programmed to optimize the use of the batteries, helping to extend their lifespan and improve their performance.
- Charging control: Microcontrollers are used to control the charging of an EV, including the charging rate and the duration of the charge.
- Vehicle dynamics control: Microcontrollers are used to control the various systems that contribute to the dynamics of an EV, including the suspension, brakes, and steering.
- Safety systems: Microcontrollers are used to control and monitor the various safety systems in an EV, including airbags, seat belts, and traction control.
BPM’s Automotive Programming Solutions
Programming for the Automotive Market
- As data density, device complexity, and the sheer number of devices in a car continues to increase, reducing programming costs is critical. In-system, in-circuit, and in-line programming become less efficient in this new environment
- In-house, off-line programming requires unmatched efficiencies to lower cost-per-device
- Consider, an autonomous car will need 100 times more lines of code than an F-35 fighter jet
Modern electric vehicles (EVs) use a variety of programmable semiconductors to control and monitor various systems within the vehicle. These semiconductors, also known as microcontrollers, are computer chips that contain a central processing unit (CPU) and memory and are used to perform a variety of tasks, including:
- Motor control: EVs use microcontrollers to control the electric motors that power the vehicle. These microcontrollers can be programmed to optimize the performance of the motors, including their torque and speed.
- Battery management: Microcontrollers are used to monitor and control the charging and discharging of the batteries in an EV. These microcontrollers can be programmed to optimize the use of the batteries, helping to extend their lifespan and improve their performance.
- Charging control: Microcontrollers are used to control the charging of an EV, including the charging rate and the duration of the charge.
- Vehicle dynamics control: Microcontrollers are used to control the various systems that contribute to the dynamics of an EV, including the suspension, brakes, and steering.
- Safety systems: Microcontrollers are used to control and monitor the various safety systems in an EV, including airbags, seat belts, and traction control.
Some common programmable semiconductors used in EVs include microcontrollers from companies such as Texas Instruments, Microchip, and NXP. These microcontrollers are typically chosen for their high performance, low power consumption, and reliability.
Electronic Systems, Percent of Total Car Cost by Year
- 1970 5%
- 1990 15%
- 2010 35%
- 2030 (est.) 50%
Outstanding support: This is the #1 reason our customers come back to BPM for their next programming solution. How can we help you?
Growth for the Automotive Semiconductor Market (Automotive News, January 2020: “New Automotive ICE Age is Coming”, Gary Silberg, Partner and national automotive practice leader at KPMG )
2020
2040
BPM Delivers Faster, Better, More Profitable Device Programming
Fastest Programming Speeds- Low-Cost Socket Designs
- Proven Robust Automated Platforms
- Universal Support―All Devices on One System
- Accelerated Time-To-Market for New Projects
- Simple Scalability―Add More Capacity as Needed
- Global Service Network Provides Local Support
High-Speed Programming
Powered by the newest 9th Generation Technology, BPM automated systems deliver the fastest programming speeds in the industry for MCUs, eMMC HS400, NAND, NOR, and Serial Flash devices. BPM’s 9th Gen technology produces 200 MHz signals, transferring each byte of data in up to 2.5 ns―up to 9 times faster than competing systems.
What’s Inside
BPM’s Automated Programming Systems have up to 12 programming sites, with up to 48 individual socket cards, to support high-volume production. Our Vector Engine Co-Processor accelerates flash memory waveforms for programming near the theoretical limits of silicon design. The faster the device, the faster it’s programmed. Our 3D Vision option inspects BGA, CSP, QFP, TSOP, SOIC, and J-Lead devices for coplanarity, bent lead, pitch, width, diameter, standoff, and X/Y errors. Marking options include Fiber Laser Marker and the ID-PRO™, an ink-based conformation marking system. Software API tools integrate your manufacturing process for tight inventory control and process management.
Flex Invests in Employee Development to Support Automotive Operations in Jalisco
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BPM’s Vector Engine BitBlast turbocharges programming- up to 52% faster
SanDisk SDIN8DE4-64G (with DDR)
- Without BitBlast- 2,699.0 Seconds
- With BitBlast- 1279.8 Seconds
True Universal Support
BPM offers True Universal Support―one solution for all your device programming requirements. It’s compatible with existing 7th Gen and 8th Gen socket cards and algorithms, so our customers retain the value of asset investments. One universal programming site accommodates all devices, reducing the number of systems, sites and sockets needed. That saves you money, training, complexity and floor space.
High-Quality Socket Cards
Socket cards provide the electro-mechanical interface between your device and the programmer. They deliver high-fidelity waveforms to the programmable device, ensuring very high first-pass yields. Each individual socket card can be fully utilized and easily replaced to maintain full programming capacity. Our socket card design, with a receptacle socket option, ultimately increases your manufacturing up-time, produces higher first-pass yields, and reduces replacement costs by up to 75 percent.
Some of the growing number of programmable systems in today's cars
Accident Recorder, Active Cabin Noise Suppression, Active Exhaust Noise Suppression, Active Suspension, Active Vibration Control, Active Yaw Control, Adaptive Cruise Control, Adaptive Front Lighting, Airbag Deployment, Antilock Braking, Auto-dimming Mirror, Automatic Breaking, Autonomous Driving, Blindspot Detection, Cabin Environment Controls, Cylinder Deactivation, Digital Turn Signals, Driver Alertness Monitoring, DSRC, Electric Power Steering, Electronic Stability Control, Electronic Throttle, Engine Controls, Entertainment System, Heads-up Display, Hill-Hold Controls, Idle Stop/Start, In-cabin WiFi, Instrument Cluster, Interior Lighting, Lane Correction, Lane Departure Warning, Navigation System, Night Vision, OBDII, Parental Controls, Parking Assist, Parking System, Power Management, Regenerative Braking, Remote Keyless Entry, Seat Position Controls, Security System, Semi-autonomous Driving, Tire Pressure Monitoring, Transmission Control, Voice/Data Communications, Windshield Wiper Control3D Inspection
Fiber Laser
9th Gen Site Technology
Future-proof investment with universal site tech
WhisperTeach™
Reduces setup time & improves job accuracy
Find out more about our Automotive Solutions
BPM's automotive customers include:
