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Easy Engineering Interview with BPM

Easy Engineering Interview with BPM

BPM provides equipment and accessories to upload custom programming to semiconductor devices. Founded in 1985, BPM Microsystems serves more than 2,000 companies in over 49 countries. BPM programmers offer high-performance device handling, advanced serialization, and quality control, meeting the highest programming and cybersecurity standards for automotive, aerospace, medical, industrial, and mobile device applications. BPM’s intelligently designed systems deliver the lowest programming cost per device.

Back in 1985 in a dorm room at Rice University, Bill White founded BP Microsystems (later BPM Microsystems). He couldn’t find a decent chip programmer for a class project he was working on, so he made his own. He started to sell the EP-1, an E/EPROM programmer, locally and then by mail order; the rest is history. BPM still builds all of its systems in Houston, Texas.

Interview with Scott Bronstad, Digital Marketing Manager at BPM Microsystems.

Easy Engineering: What are the main areas of activity of the company?

Scott Bronstad: BPM designs and manufactures universal programming systems and supports them with algorithms and socket adapters (software and hardware) to program specific devices. BPM’s catalog of supported devices is in excess of 70,000, including both legacy and cutting-edge technologies. Newer and faster versions are continually added on an almost daily basis. BPM serves electronics manufacturers worldwide including OEM, ODM, EMS, and programming centers. Industries that utilize BPM programming solutions include Automotive, Healthcare, Aerospace/Defense, Industrial, IoT/Industry 4.0, and Cybersecurity.

E.E: What’s the news about new products?

S.B: BPM has “generations” of products with specific site technology. The “site” is the magic of BPM programmers, and sockets/algos make them the most “universal” of device programmers. Universal, as opposed to single-use, allows the systems to be configured to support thousands of devices on hundreds of different socket adapters. BPM pioneered socket adapter technology with active circuitry that delivers clean signal integrity and high yield.

BPM310 Automated programming system

The latest generation of BPM sites is 10th Gen. 10th Generation site technology offers the broadest support in the industry at unsurpassed programming speeds.

The newest Automated Programmer, the BPM310, comes with up to six 10th Gen sites providing full universal support for UFS, eMMC HS400, MCU, NAND, and Serial Flash, at incredible speeds with up to 48 devices programmed concurrently. It is the most capable programmer in a small footprint. For UFS 2.1, each site can program eight devices at a time, at up to 440 MB/second read and 201 MB/second write (industry best).

See the full article Here

New Field Service Engineer Hired in Mexico

New Field Service Engineer Hired in Mexico

New Field Service Engineer Hired in Mexico

Mexico Field Service Engineer for BPMBPM is pleased to announce the hire of a dedicated Field Service Engineer to cover Mexico from Reynosa on the Texas border. Alejandro Puebla is an accomplished STM Process Engineer with over 10 years of experience. He has worked on and maintained BPM automated programmers for an Original Equipment Manufacturer in Reynosa prior to joining BPM full-time. He will give BPM the ability to service customers locally, in addition to troubleshooting technical issues, and is fluent in both Spanish and English.

With Alejandro on board, BPM now has three levels of support for its Mexico clients, including BPM Field Service Engineers in Houston, Texas. “Mexico continues to grow in international manufacturing,” says Penny Santhanam, Director of Customer Care at BPM. “Alejandro has the experience with working on the line locally– he understands the needs and challenges unique to device programming, and will be a huge asset for the growing number of companies with BPM systems.”

If you would like to learn more about BPM, or have a service or technical-related question, please call  +1 (713) 688-4600, toll-free in the US at (855) SELL BPM, or 24/7 Service hotline* at +1 (832) 617-5702. You can also email technical support at tech@bpmmicro.com.

*After-hours calls are complimentary for clients with current hardware contracts.

Leading Contract Manufacturer Upgrades to BPM Automated Device Programmer

Leading Contract Manufacturer Upgrades to BPM Automated Device Programmer

BPM Microsystems announces the sale of an Automated Programming System to a Contract Manufacturer*. This electronics manufacturing service company has standardized BPM solutions for its in-house programming support for the last 15 years. They are still running 6th Generation Automated Programmers in their factory in Mexico. They are expanding and bought a BPM 3928 to support their growing demand. The 3928 purchased is fully loaded (six sites, tray stacker, tape in/out, fiber laser.).

3928 9th Generation Automated Programmer

3928 9th Generation Automated Programmer

The 3928 Automated Programmer can program up to 28 devices at a time, at up to 1,432 devices per hour. It comes standard with WhisperTeach™ automated Z-Height teaching for fast, reliable set-ups, and the CyberOptics LNC120 camera for component auto measure (fast set-ups) and on-the-fly alignment for maximum first pass yield and throughput. The 3928 is outfitted with the TM-50 Tape Loading system, the BPM TS-1500 Tray Stacker, and the latest 3000-Series Fiber Laser, capable of producing machine-readable QR codes and barcodes for ultimate component traceability.  The BPM laser system is equipped with a two-stage dust collection system that is second-to-none in offline programmers.

Universal Device Programmer

BPM’s 9th Generation programmers are “universal;” they support over 41,000 devices, with nearly daily additions. Instead of requiring different site technologies, BPM utilizes one platform for all device technologies, such as  MCUs, eMMC HS400, NAND, NOR, and Serial Flash devices, and programs both high and low voltage devices. This is especially important for EMS companies because they need a solution that will support present and future projects. 

“These customers have a choice when they buy systems and they know our products well. Their vote of confidence says a lot about the productivity and quality they achieve and our ability to keep them happy,” says William White, CEO, and founder of BPM Microsystems.

With over 40 years of heritage in electronic manufacturing services, this contract manufacturer focuses on low-medium volume/high-mix, high-complexity products primarily in the defense/aerospace, industrial, medical device design, and manufacturing field. Their new automated device programmer will greatly increase throughput and enable newer, denser devices for the latest gadgets.

BPM manufactures all its systems in their ISO 9001:2015 certified plant located in Houston, Texas, and its products carry the CE Mark. To learn how BPM makes device programming easy, fast and affordable, go to bpmmicro.com/device-programmers/.

*Name withheld at the request of the customer.

Device Programmers from BPM
OEM Orders Second BPM Automated Programming System

OEM Orders Second BPM Automated Programming System

BPM Microsystems announces the sale of another Automated Programming System to an Original Equipment Manufacturer.This is fantastic news and an especially strong sale considering the economic backdrop right now,” says William White, founder and CEO of BPM Microsystems.  The second system is a testament to the first machine purchased a little over a year ago. This US-based company creates power systems solutions for a worldwide customer base. “They liked the flexibility and productivity they achieved from the first machine. They bought a second machine for another factory so they can have the same capability there,” says Mr. White.

The second 3901 APS was purchased for another location, enabling them to have the same capability in both factories. The 3901 Automated Programmer has a maximum throughput of 1,088 devices per hour with four 9th Generation Sites (can program up to 16 devices concurrently). The 3901 is billed as the “The Low-Cost Automated Programmer with on-the-fly Vision Centering and True Universal Support,” achieving the lowest programming cost per device, without sacrificing versatility and performance. The 3901 is offered in a variety of bundled configurations that support price-competitive markets while providing features and reliability unavailable from competitors’ systems. Like all BPM Automated Systems, the 3901 comes standard with BPWin process control software, BPM.NCRYPT (cybersecurity), WhisperTeach™, and CyberOptics© vision alignment

BPM.NCRYPT

Unlike other cybersecurity solutions that are expensive and inflexible, BPM offers a range of options based on your particular needs. BPM.NCRYPT can integrate with your existing security systems and can be customized to the unique requirements of the project. It’s scalable: no requirement for a separate HSM for each automated system; One HSM (or secure server) can support several BPM high-speed programming systems. Most of all, it’s affordable: BPM does not charge per device, and all BPM automated systems are enabled to support encryption.

WhisperTeach™

Patented WhisperTeach™ automated Z-Height teaching is ideal for fast, reliable set-ups. In addition, WhisperTeach™ eliminates common Z-height errors such as miss picks, miss place, and socket continuity flaws.

Very small devices such as WLCSP, SOT, and DFN have very low mass. Legacy teaching methods rely on operator skill and vacuum to determine the pick location. When teaching Z with a vacuum, parts often “jump” up to the nozzle, resulting in an inaccurate Z axis pick location. Because automated systems are extremely consistent, a less-than-perfect pick height location will cause pick and place errors, dropped parts, cracked parts, and continuity errors. Damaged devices may pass initial inspection, but could lead to premature failure in the field.  WhisperTeach™ eliminates all of these failures by accurately teaching the pick position to within 15 microns of accuracy.  

CyberOptics©

The CyberOptics© LNC120 camera is used for component auto measure (fast set-ups) and on-the-fly alignment for maximum first pass yield and throughput. With component auto measure and precision alignment, components as small as 0402 resistors can be aligned with fine precision. Unlike our competitor’s on-the-fly cameras, BPM’s CyberOptics camera has twice the resolution, allowing for faster, more precise auto-correction for the highest quality at the fastest throughput. Above all, it allows the 3901, 3928, and BPM310 to handle the smallest chip-scale package (1.0mm x 0.5mm) to the largest fine-pitch QFP (34x34mm).

BPM manufactures all its systems in their ISO 9001:2015 certified plant located in Houston, Texas, and its products carry the CE Mark. To learn how BPM makes device programming easy, fast and affordable, go to bpmmicro.com/device-programmers/.


Bring Programming In-House  |  See BPM 3901 APS | Device Programmers from BPM

Mike Dickens, Production Technician Lead, Celebrates 25 Years at BPM

Mike Dickens, Production Technician Lead, Celebrates 25 Years at BPM

If you’ve sent any BPM equipment back for calibration or repair, chances are, Mike Dickens was instrumental in bringing it back to spec. Mike came to work at BPM back in 1997 shortly after graduating from a local Houston College. He has long and varied experiences in the electronics manufacturing industry for over 27 years. Mike is currently the Lead Production Test Technician and Lead RMA Repair Tech at BPM Microsystems.

Other interests include guitar design and repair with his side-hustle, Luthier Musical instrument Design & Repair, which he’s been doing for a little over 10 years. He’s currently repairing a few old guitars in his collection. Mike is also an artist and occasional inventor. 

The BPM Flashstream project team from 2007

The BPM Flashstream project team from 2007

“I’d like to personally thank Mike for his dedication to BPM,” says Jon Bondurant, BPM’s Chief Operations Officer. “His reliability, knowledge, problem-solving skills, and attention to detail make him uniquely suited for the role he’s grown into over the last 25 years.”

Join us in celebrating Mike– he’s a valuable team member at BPM. To find out more about Mike, check him out on LinkedIn: https://www.linkedin.com/in/mike-dickens-4a6a3929/

Chips and Science Act

Chips and Science Act

The US legislature has passed the CHIPS and Science Act, providing $52 billion in subsidies for US semiconductor manufacturers. President Biden has committed to signing it into law. The bill authorizes $240,000,000,000 (240 billion) over several years for R&D and development. Republicans in the house initially resisted passage over technology funding, and progressive Democrats pushed back over subsidies to wealthy chip companies. After passage in the Senate, the House ultimately voted 243-187 in favor of the bill.

“By making more semiconductors in the United States, this bill will increase domestic manufacturing and lower costs for families. And, it will strengthen our national security by making us less dependent on foreign sources of semiconductors,”  says Joe Biden, President of the United States. “This bill includes important guardrails to ensure that companies receiving taxpayer dollars invest in America and that union workers are building new manufacturing plants across the country.”

CHIPS and Science Act Highlights

  • $52.7 billion in emergency supplemental appropriations for semiconductor companies
  • $50 billion will be allocated over five years for a ‘CHIPS for America Fund,’ where funding must be used to implement the Commerce Department semiconductor incentive
  • Within that $50 billion, $2 billion will go to older legacy chips that are crucial for the automotive industry and military
  • Up to $6 billion will be in the form of loans or loan guarantees
  • $11 billion will go to R&D
  • $2 billion will go to a ‘CHIPS for America Defense Fund’
  • $500 million will go to working with foreign countries to shore up supply chains
  • $200 million for growing a skilled workforce
  • $1.5 billion will go to support the Public Wireless Supply Chain Innovation Fund
  • 25% investment tax credit for investments in semiconductor manufacturing
  • Advanced Scientific Computing Research Program, which includes a $100m per year until 2027 for a quantum network infrastructure research program.
  • $9.68 billion for the National Institute of Standards and Technology (NIST) over five years
  • $81 billion is authorized for the National Science Foundation (NSF) over five years, with a lot going to STEM education, as well as cybersecurity workforce development.

Read more here | Read the bill here