3901 Specifications
The 3901 is the feature-rich Automated Programming System offering precise vision alignment and true universal programming technology at the lowest cost of ownership. Based on BPM’s proven 3910, this highly flexible APS supports the full complement of input/output peripherals and is configurable with up to 16 sockets using 9th Gen programming site technology. By combining vision alignment for high quality and yield, impressive programming speeds with 9th Gen, plus fast job setup and changeover with BPWin process control software and optional award-winning WhisperTeach, the 3901 offers unmatched productivity at an unequaled value. The system boasts real production output of up to 1,088 devices per hour while handling a broad range of packages, including CSP. The 3901 is offered in a variety of bundled configurations that allow it to support price-competitive markets, while providing features, versatility and reliability unavailable from cheaper systems. The 3901 truly delivers Extreme Value.
PICK & PLACE SYSTEM
Handler Throughput: Up to 1,088 Devices per Hour (with vision centering)
Component Handling Range: 0402 to 240-pin QFP
Machine Dimensions: Length 127cm, width 61cm, height 137cm
Machine Net Weight: 195.45 kg
Shipping Dimensions: Length 162cm, width 96cm, height 177cm
Shipping Weight: 309.09 kg Safety Standard: CE compliant
Self-test: Power supplies, CPU, memory, X, Y, Z, theta motion systems, nozzle run-out, and height
POSITIONING SYSTEM
X-Y Drive System: High-performance stepper motor driven belt
X-Y Encoder Type: Linear optical scale
X-Y Axis Resolution: 0.0050mm
X-Y Axis Maximum Velocity: 150cm per second
Z Drive System: High-performance stepper motor driven lead screw
Theta Drive System: Precision stepper motor-driven direct drive assembly
Theta Axis Resolution: 0.014°
X-Y Axis Accuracy: 14µ
Z-Axis, WhisperTeach™ Placement Accuracy: 15µ
VISION SYSTEM
Alignment: CyberOptics LNC 120 Laser Align Camera (On-The-Fly)
Downward Vision: CCD, GigE compliant
COMPUTER SPECS
Processor: i7 Quad processor
RAM: 8 GB DDR3 SDRAM
Hard Drive: 500GB SATA3, SSD (Solid-State Drive)
Power Supply: 750W ATX
DVD Drive: Read Write SATA
The Computers in the BPM APSs are Industrial grade, purpose build computers, that are actually machine controllers, as opposed to Personal Computers. They have the ability to access a user’s Network/Domain but also have special hardware to control and monitor the various subsystems necessary for complex system operation.
SYSTEM REQUIREMENTS
Air Pressure: 80 psi (5.56 bars) minimum
Air Flow: 2.0 scfm (50.1L/min)
Operational Temperature: 55° to 90° F (13° to 32° C)
Relative Humidity: 30-80%
Minimum Floor Space: 183cm x 107cm
Input Line Voltage: 20A 240VAC (+/- 10%)
Input Line Frequency: 50/60 Hz
Power Consumption: 1KVA
SOCKET OPTIONS
Socket Card: Including, but not limited to, CSP, QFN, μBGA, BGA, MLF, SOIC, LAP, TSOP, LCC, PLCC, QFP
Other Options: Receptacle Socket options
PROGRAMMING HARDWARE
Architecture: 9TH Gen Concurrent Programming System with Vector Engine Co-Processor
Programming Sites: 2 to 4 sites, 1 to 4 sockets per site, 16 sockets max Calibration: Annual, may be performed on site
Diagnostics: RAM, communications, calibration, timing, LEDs, fans, pinoe, power supplies, voltage/current/slew for vpp and vcc, high current vcc mode, digital pin drivers, and relays. Ground Transistors, digital driver path to programmer, dcard LEDs, customizable diagnostics per dcard, Precision Measurement Unit (PMU) pin drivers
Memory: 256GB per site, upgradable to 512GB
Communications: USB 2.0
Data Pattern Broadcast: 25MB per second
Firmware Updates: Software automatically performs firmware download
PIN DRIVERS
Quantity: 240-pins standard, per site
Vpp Range: 0V to 25V
Ipp Range: Up to 1.2A total
Vcc Range: 0V to 13V
Icc Range: 0-2A
Rise Time: 350 ps
Protection: ESD, overcurrent shutdown, power failure shutdown
Independence: pin drivers and waveform generators are fully independent and concurrent on each site
Digital Range: 0-4.5V
Clocks: 800kHz to 200MHz
SOFTWARE
Required: BPWin™ (Now with Windows 10 Support)
File Type: Binary, Intel, Motorola, RAM, straight hex, hex-space, Tekhex, Extended Tekhex, ASCII, hex, OMF, LOF, MER, and others
Device Processes: ID check, blank check, continuity, auto start, compare, read, erase, program, verify, multi-pass verify, test, checksum, secure, device configure, auto-range, options and more
Operating System: Windows 10, Windows 7, 64-bit
Network Interface: Gigabit Ethernet
Advanced Feature Software: Simple and complex serialization, CJob Monitor and CJob Control (API)
PERIPHERAL OPTIONS
Peripherals: Tape Input/Output, Tray Stacker, Tray Shuttle, Tube Input/Output, Fiber Laser Marker
WARRANTY
Hardware: One Year Warranty
Software: One Year Support